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Description
M&B’s 3-day Machinery Alignment seminar teaches
you how to precision align rotating machinery using laser and dial-indicator
techniques. Our training provides an understanding of what precision
alignment means, and what affects your ability to achieve good results. Our
training is based upon understanding and applying the fundamentals of shaft
alignment under field conditions. This ensures proficiency in the field
under various conditions using various tools, and allows personnel to
identify and resolve alignment problems quickly and efficiently.
We teach the following techniques: Straight
Edge & Feeler Gauge, Rim/Face & Reverse Dial Indicator, and Lasers. We teach
how to plot alignment data & calculate alignment moves for each method. In
our Workshops students apply these techniques to real world data,
calculating moves for the supplied Alignment Simulator Kit. Case Histories
are also presented to review field-based experiences & procedures, along
with precautions and typical site expectations. There is also an
introduction to using optical measurement techniques to measure thermal
growth and machinery movement from ‘Cold’ to ‘Hot’ operating conditions, and
how to compensate for this.
We offer an optional Certification Exam on the
last day of the course for persons seeking certification.
An optional 4th day is available for alignment
of one piece of equipment at your facility. This immediately reinforces the
course training, while resolving a problematic machine at your site. M&B
will provide analysis, instruction, alignment equipment, and technical
oversight while course attendees align one plant machine. |
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Objectives
- Teach machinery alignment fundamentals,
terminology and principles
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Teach pre-alignment procedures; soft-foot
correction; pipe strain measurement; and thermal growth
- Teach Rim & Face and Reverse Dial Indicator,
and Laser-based machinery alignment techniques
- Have Students practice alignment techniques
in supervised exercises using the Alignment Simulator Kit
- Review and analyze Case Histories from
machinery field experiences
- Review Alignment Best Practices; Tolerances &
Standards; Typical Field-Work Challenges
Course Materials
A manual containing slide presentations,
discussion materials, workshop exercises and additional reference
information is provided in hardcopy and CD-ROM.
Instructors
Mr. Stanley R.
Bognatz, P.E.
Mr. Timothy S.
Irwin, P.E..
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Who Should Attend?
This course is designed for rotating equipment
and OEM engineers, precision maintenance technicians, mechanics,
supervisors, and managers who are responsible for the operation, maintenance
and reliability of rotating equipment.
Prerequisites
None. A Basic knowledge of machines &
mechanical skills is helpful in understanding the mechanics of machinery
alignment. Previous alignment experience is helpful, but also is not
required.
Course Fees
Hotel Seminars (U.S.):
$975 per
person
Certification exam: $200 per person (optional)
An optional fourth day for on-site alignment of
one machine is available for a flat fee $1,250
On-site and international seminars are priced
by quotation -
please contact us for a quotation.
Course Schedule
Click here for the
current schedule; on-site
seminars can be scheduled at any time.
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Understanding Machinery Alignment
- Introduction & Historical Background
- What is Misalignment?
- Why Worry?
- Symptoms of Misalignment
- Types of Misalignment
- The Alignment Process – Quick Reference &
Detailed Listing
Alignment Tools
- Standard Measuring Tools
- Dial Indicators
- Lasers Alignment Kits
- Optical Tooling & Measurements
Overview of Alignment
Techniques
- Rough-in
- Rim and Face Dial Indicator
- Reverse Dial Indicator
- Laser Alignment (OptAlign, Rotalign, etc.)
- Optical Measurements (cold to hot movement)
How to Install & Rough
Align Machinery
- Pre-Installation Checks
- Acquiring & Plotting Alignment Readings
Pre-Alignment
Preparations
- Gathering machine information
- Selecting and preparing tooling
- Making pre-alignment checks at the machine
Rim
& Face Dial-Indicator Shaft Alignment
- Review of Technique
- Graphical Layout of Machinery
- Acquiring & Plotting Alignment Readings
- What can go wrong?
Reverse Dial-Indicator
Shaft Alignment
- Review of Technique
- Graphical Layout of Machinery
- Acquiring & Plotting Alignment Readings
- What can go wrong?
Workshop – Rim & Face
and Reverse Dial Indicator Alignment Exercises
Measuring & Correcting
Soft-Foot
- Definition, Types & Effects of Soft-foot
- Measurement Techniques
- Correction Techniques
Measuring Pipe Strain
- Definition & Effects of Pipe Strain
-Measurement Techniques
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Vertical Machinery
Alignment
- Considerations for Vertical Equipment
- Dial Indicator & Laser Considerations
- Face-Mounted Motor Shim Calculations
Laser-based Shaft
Alignment
- Review of Current Technology
- Operating Procedures
- Coupling Results vs. Feet Movements
- Advantages & Limitations of Lasers
Practical Alignment
Applications
- Thermal Growth of Different Machine Types
- Cooling Tower Fan Drives – How to Align!
- How to Align Multiple Machine Cases
- Aligning Belt Driven Machinery
- Various Coupling Types
Alignment Tolerances
- Defining Misalignment
- Tolerance Guidelines
- Shaft vs. Coupling Alignment
Real-World Conditions
- Bolt Bound Machinery Feet
- Flexible Foundations & Soft Foot
- Thermal Growth & Casing Deflection
- Pipe Strain
Alignment Best Practices
- Documentation Requirements
- Safety Considerations
- When to stop
Case History Workshops
- Motor-Pump
- Motor-Gearbox-Compressor
- Turbine Generator (non-flexible couplings)
- Vertical Pump
Certification Exam
(optional)
- 50 multiple choice & true/false
questions
In-Plant Alignment
Example (optional)
A motor-driven piece of machinery aligned as a
group exercise. M&B provides analysis, instruction, alignment equipment and
technical oversight. This requires one (1) full additional day, and
coordination between site and M&B for efficient execution. |
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M&B specializes in
providing technical training related to condition monitoring, vibration
analysis, predictive maintenance, shaft alignment, and rotor balancing, all
customized to our customer’s specific needs. We provide seminars both
on-site at your location, and off-site at hotels or other locations for
centralized training.
If you have questions on any training course, or would like a
custom-designed course, please contact us. |